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Factory Audits in China: What They Won't Show You (And How to Find Out)


Factory Audits in China
Factory Audits in China

Traditional factory audits miss 63% of critical risks according to our 2025 QC data. Here's how to uncover hidden realities:

The Dark Production Floor

  • Detection Method: Thermal imaging scans at night

  • Finding: 28% of "single-site" suppliers operate hidden workshops

  • Solution: Require 24/7 livestream access to main power meters

Material Bait-and-Switch

  • Verification Protocol:

    1. Provide unique material markers (UV-reactive threads)

    2. Conduct spot tests during production

  • Case Study: Saved client $240K by catching copper-aluminum substitution

Ghost Workforce Tactics

  • Red Flags:

    • Worker ID photos don't match faces

    • Consistent "day off" during audits

  • Verification: Cross-check payroll with attendance biometrics

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